Industrial IoT Solutions
Industrial IoT Solutions for Enterprise Digital Transformation
Industrial IoT (IIoT) Solutions for Enterprise Digital Transformation refer to the integration of smart sensors, connected devices, and data analytics into industrial operations to drive innovation, efficiency, and scalability.
Industry 4.0 Value Drivers
Asset Utilization
- Routing Flexibility
- Machine Flexibility
- Remote Monitoring and Control
- Predictive Maintenance
- Augmented Reality for MRO
- Human-Robot Collaboration
Labor
- Remote Monitoring Assistance
- Digital Performance Management
- Automation of Knowledge Work
Inventories
- In-situ 3D Printing
- Real-time Supply Chain Optimization
- Batch-size 1
Quality
- Statistical Process Control
- Advanced Process Control
- Digital Quality Management
Supply/Demand Match
- Data-driven Demand Prediction
- Data-driven Design to Value
Time to Market
- Customer Co-creation / Open Innovation
- Concurrent Engineering
Service / Aftersales
- Rapid and Agile Customization
- Predictive Maintenance
Resource / Process
- Virtually Guided Self-service
- Smart Energy Consumption
- Intelligent Tools
- Real-time Yield Optimization
Industry 4.0
Digital Factories
Decentralized, connected systems using data from multiple sources to enable informed, data-driven decisions in factories.
Industrial IoT
Smart factories powered by sensors and IoT, transforming existing processes into intelligent, automated operations.
Data Analytics
Real-time monitoring with cyber-physical systems to reduce downtimes, improve productivity, and boost profitability.
We enable Digital transformation of factories
“Digital Transformation is not necessarily about digital technology, but about the fact that technology,
which is digital, allows people to solve their traditional problems”
Digital Factories
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✓Digital SOPs provide for mapping, simulating and optimizing Standard Operating Procedure & Workflows.
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✓Enable Man-Machine interaction.
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✓Ensure minimized cost, maximized output & safety.
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✓Faster new products.
Industrial IoT
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✓Empower businesses to collect, store and interpret vast amounts of data gathered from sensors and smart devices in real time
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✓Seamlessly integrate IT, Data, machines and other physical elements
Data Analytics
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✓Ingesting data and identifying patterns
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✓Considering options, determine the ideal action to take, and invoke that action and execution
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✓New levels of scalability, flexibility and responsiveness
Industry 4.0
Our Capabilities
Instrumentation
Sensors, PLC, Scada
Instrumentation
Sensors, PLC, Scada
Cloud/Big Data
GCP, Data lake, Web, Mobile
Cloud/Big Data
GCP, Data lake, Web, Mobile
Analytics
Data Science, ML, AI
Analytics
Data Science, ML, AI
ROC
Domain, Monitoring, Alert
ROC
Domain, Monitoring, Alert
Creating the Digital Factory of the Future
- People
- Machine
- Process
A Holistic Digitization Approach
Manufacturing Plant
Monitor production flow in near-real time to eliminate waste and unnecessary work in process inventory.
Global Facility Insight
Manage equipment remotely, using temperature limits and other settings to conserve energy and reduce costs.
Maintenance Alerts
Implement condition-based maintenance alerts to eliminate machine downtime and increase throughput.
Data Aggregation
Aggregate product data, customer sentiment, and other syndicated data to identify and correct quality issues.
Product – NETWALK
Data Ingestion & Processing
☑ Collate, filter and cleanse a vast spectrum of raw data from varied asset classes and types.
☑ Convert data into usable information suitable for analysis.
AI/ML
☑ Leverage AI and ML to predict critical component failures, breakdowns and other abnormalities.
☑Self-learning models built on historical data.
Actionable Insights
☑ Delivering asset-centric and actionable insights for management and technical personnel.
☑ Directly delivering bottom line results.
Optimized Performance
☑ Efficient lifecycle management of your assets by monitoring performance
☑ Reducing downtime
☑ Localizing underperformance
☑ Improving energy management
NETWALK – How do we do it?
Real-time Monitoring
- Customizable dashboards for real time production monitoring
- Integrate with any ERP system
- Identify losses, improve efficiencies, and reduce costs
Advanced Predictive Analytics
- Reduce downtime and production cycles
- Use predictive & prescriptive tools
- Predict failures before they occur
Condition Based Monitoring
- Monitor critical parameters to improve uptime
- Track temperature, pH, vibration, etc.
- Get in-depth analysis
Process Traceability
- Track genealogy of product across the value chain
- Use SCADA/micro controllers and OPC
- Implement barcoding or location tracking
Energy Efficiency
- Reduce energy consumption by 5–7%
- Install smart energy meters factory-wide